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TitleMethods Matter: Standard Production Platforms for Recombinant AAV Produce Chemically and Functionally Distinct Vectors.
Journal, issue, pagesMol Ther Methods Clin Dev, Vol. 18, Page 98-9118, Year 2020
Publish dateSep 11, 2020
AuthorsNeil G Rumachik / Stacy A Malaker / Nicole Poweleit / Lucy H Maynard / Christopher M Adams / Ryan D Leib / Giana Cirolia / Dennis Thomas / Susan Stamnes / Kathleen Holt / Patrick Sinn / Andrew P May / Nicole K Paulk /
PubMed AbstractDifferent approaches are used in the production of recombinant adeno-associated virus (rAAV). The two leading approaches are transiently transfected human HEK293 cells and live baculovirus infection ...Different approaches are used in the production of recombinant adeno-associated virus (rAAV). The two leading approaches are transiently transfected human HEK293 cells and live baculovirus infection of () insect cells. Unexplained differences in vector performance have been seen clinically and preclinically. Thus, we performed a controlled comparative production analysis varying only the host cell species but maintaining all other parameters. We characterized differences with multiple analytical approaches: proteomic profiling by mass spectrometry, isoelectric focusing, cryo-EM (transmission electron cryomicroscopy), denaturation assays, genomic and epigenomic sequencing of packaged genomes, human cytokine profiling, and functional transduction assessments and , including in humanized liver mice. Using these approaches, we have made two major discoveries: (1) rAAV capsids have post-translational modifications (PTMs), including glycosylation, acetylation, phosphorylation, and methylation, and these differ between platforms; and (2) rAAV genomes are methylated during production, and these are also differentially deposited between platforms. Our data show that host cell protein impurities differ between platforms and can have their own PTMs, including potentially immunogenic N-linked glycans. Human-produced rAAVs are more potent than baculovirus- vectors in various cell types (p < 0.05-0.0001), in various mouse tissues (p < 0.03-0.0001), and in human liver (p < 0.005). These differences may have clinical implications for rAAV receptor binding, trafficking, expression kinetics, expression durability, vector immunogenicity, as well as cost considerations.
External linksMol Ther Methods Clin Dev / PubMed:32995354 / PubMed Central
MethodsEM (single particle)
Resolution3.3 - 3.6 Å
Structure data

EMDB-20502, PDB-6pwa:
AAV8 human HEK293-produced, full capsid
Method: EM (single particle) / Resolution: 3.3 Å

EMDB-20615, PDB-6u20:
AAV8 human HEK293-produced, empty capsid
Method: EM (single particle) / Resolution: 3.3 Å

EMDB-20626, PDB-6u2v:
AAV8 Baculovirus-Sf9 produced, full capsid
Method: EM (single particle) / Resolution: 3.6 Å

EMDB-20710, PDB-6ubm:
AAV8 Baculovirus-Sf9 produced, empty capsid
Method: EM (single particle) / Resolution: 3.3 Å

Source
  • adeno-associated virus - 8
KeywordsVIRUS / Adeno-associated virus / AAV / gene therapy vector / post translational modification / capsid

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